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Durable Bale Wrapper with Clean and Cost-Efficient Process.

Cross Wrap Bale Wrapper wrapping RDF/SRF waste

The Industry Standard Bale Wrapper

  • Capacity 60 bales / hour 
  • Fits for variable square baled materials 
  • Reliable and strong result 
  • Efficient and automated 
  • Globally proven and used method 

The Saalasti Cross Wrap Bale Wrapper wraps square bales automatically from all six sides, applying stretch film tightly optimized to the bale corners to create a durable, fully sealed package for safe transport and storage.

Nothing protects better than a Cross Wrap Bale Wrapper. Our patented method has become the industry standard with over 30 years of experience and 600+ wrappers delivered worldwide from Svalbard to Tasmania. When you are looking for reliable, airtight, and efficient bale wrapping, you are in right place.

Video shows how product is in action

“What makes me proud is seeing how well our wrapping lines perform year after year. Some of them have been running for decades, and with just regular maintenance, they’re still delivering for our customers every day. That kind of reliability really tells the story of Cross Wrap quality”

Benefits – Why choose Cross Wrap Bale Wrapper? 

Safety
Airtight wrapping prevents odors, moisture, pollutants, and combustion risks. Safe for stacking in high piles. 

Low operating cost
Customizable wrapping programs optimize film use and reduce costs. 

Efficiency
Wraps up to 60 bales per hour, with models also available for smaller capacities. 

Smooth handling
Heavy-duty belt conveyors keep bales intact, minimizing material loss and cleaning. 

Reliability
Built with high-quality components and backed by 30+ years of experience. For all customers we offer full Life Cycle Services. 

Flexibility
Compact, modular design tailored to capacity, bale size, and layout needs, with multiple add-ons available. 

Download product brochure

Most common materials we wrap

  • RDF, SRF, MSW 
  • Recyclables 
  • Biomaterials 
  • Textiles 
  • Different kind of rejects 
  • Alternative fuels 
  • Agricultural products
  • If you want to wrap any other material, please ask from our experts.

Different Models with Same Capacities

Wrappers are fully automatic and compatible with the most common bale sizes, balers and production capabilities up to 60 tonnes per hour. Every machine can be customized to customer’s specific needs – Just ask help from our experts! 

  • 2200 Bale Wrapper, e2200 Bale wrapper (fully electric machine): suitable for 
    materials in a square bale shape and compatible with channel and twin-ram balers. 
  • 2500 Bale Wrapper, e2500 Bale Wrapper (fully electric machine): Same as 2200, except suitable for larger bales. 
  • Direct Bale wrapper: connects directly to a twin-ram baler. Optional Net wrapping unit can be integrated to increase durability and reduce packaging costs.

Bale Wrapper Features

Select a button to learn more about each machine feature.

Front conveyor
Wrapping unit
Electric cabinet + Control Panel
Hydraulic unit
Wrapping conveyor
Roll holders
Safety fence
Rotating table
Storage conveyor

 

Additional Features

Over the years we have listened our customers, developed machines together with customers and added many valuable features to our machines. Remote connectability is one of the crucial ones – we can help you remotely when ever help is needed. We have also taken care of different environments, for example electric cabinet coolers or heaters. 

See list below, and if something is missing, machines are always tailored to customer needs. Please take a call and ask from our experts. 

Conveyors

Cross Wrap’s custom-built conveyors provide reliable material flow between material processing stages. Designed for durability and precision.

Weighing

Integrates an automatic scale directly into the line. It records bale or package weights, improving traceability and production monitoring.

Labeling Unit

Print automatically labels to each bale directly at the wrapping line. Improve traceability, support logistics, and integrate with wrapper’s control system.

Cleaning Conveyors

Maintains a tidy and safe work environment by automatically collecting and redirecting any loose material around the wrapping line.

Bale Stacker

The Bale Stacker automatically lifts and stacks two wrapped bales for easier handling and storage. It reduces forklift traffic and saves space.

Net Cutter for
Direct Wrapper

Helps to create even stronger bales while lowering wrapping film consumption. Suitable for demanding materials, such as MSW.

Remote Control

Customizable remote control allows the operator to start and stop the machine and run the conveyors. This reduces workload, improves working safety.

Film Watch

Film Watch alerts the operator if the film breaks or runs out. Film watch makes the operation smooth and continuous.

Lifecycle services

Read more how we help your operations to run smoothly with our Life cycle services. 

Services

We don’t just deliver machines, we deliver long-term reliability, efficiency, and support. 

Spare parts

Use our official spare parts and keep your machines warranty, and lengthen its lifetime.

Upgrades & Modernizations

Focusing on our customer’s needs, Cross Wrap helps you get the most out of your machines.

Customers using our Bale Wrapper

Cross Wrap’s innovative bale wrapping method has transformed how waste-based fuels are handled and transported. Trusted in over 600 installations, our machines have become the industry standard for wrapping, opening, and dewiring bales of mixed waste, RDF, SRF, and MSW.

FCC Medio Ambiente

The operations director of North-East-based JBT Waste Services talks RWW through the family-owned company’s multiple-waste-stream operations and skip-hire service, and its relationship with.

Read reference
Cross Wrap Customer Geminor forklifting wrapped bales

Geminor

Geminor, a leading European recycler specializing in refuse-derived fuel (RDF), has strengthened its partnership with Cross Wrap through a new (when?) installation at its Hull facility in the UK.

Read reference

Holcim

RePower South whose waste-to-energy operation model is new to the US market was supplied with Cross Wrap bale…

Read reference

FAQ – Frequently Asked Questions

Airtight packaging reduces odor, leakage, and environmental impact and makes processes cleaner. Also, long-distance transportation with protected bales is cleaner. 

Tight package preserves material quality during storage and transport. By crosswrapping the baled materials, you do not only protect the working surroundings and environment from the baled material, but you do maintain the material in a better and safer package for efficient usage, storing, and logistics.  

This is especially an important operation model in the Waste-to-Energy operations, where the wrapped materials are waste-based fuels such as RDF and SRF.  

The wrapping keeps the alternative fuel material safely and effectively contained, and it also maintains the fuel’s calorific value better, when oxygen and moisture do not enter the baled and wrapped alternative fuel and react with it. The wrapping even helps to secure the waste fuel from combusting and lowers the fire risks during storing and transportation. 

Square bales pack more material with higher density – 6 square bales equal 9 round bales. They are easier to stack, transport, and store, saving space and costs. Square bales also offer flexibility: their size, weight, and film use can be adjusted, reducing plastic consumption and boosting efficiency. 

We recommend to use good quality film to reduce downtime and minimize film consumption. 

It protects the environment, people, and animals from contacting the waste materials and it also maintains the wrapped material in a good condition by keeping any access moisture and oxygen from contacting it. By keeping the material isolated and covered, it also diminishes the risk for fire, because the wrapped waste material doesn’t create heat by self-combusting as loose material does. 

The wrapped bales don’t litter, and they have no odors, so they are easy and clean to transport with normal hauling lorries, by trains or by ship. 

The basic wrapping line wraps up to 60 bales / hour, Direct wrapper can wrap up to 45 bales / hour. Detailed bales sizes can be found from product brochure, download here.

Why Choose Crosswrap?

Cross Wrap Oy is a Finnish company specializing in automated bale handling and material flow solutions for the global recycling, waste, and industrial sectors.

With over 650 installations in more than 65 countries, Cross Wrap is known for its innovative bale wrapping, dewiring, and opening machines, designed to improve safety, efficiency, and sustainability in material processing.

Cross Wrap was founded in 1994. Today, we are part of Saalasti Group, sharing a commitment to clean technology and durable engineering. Cross Wrap’s mission is to enable cleaner, safer, and more efficient material flows, supporting customers across plastics, paper, board, waste, and fuel processing industries.

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