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Bale Opener – Smooth and Safe Material Feed

Shift to Automated Infeed

  • Capacity 60 bales per hour
  • Smooth & Continuous material flow
  • Film & ties separtion
  • Durable
  • Adaptable

The Bale Opener automates tough part of recycling and fuel handling: opening tightly packed bales containing waste-to-energy material, such as RDF and SRF. The machine cuts the bales open from three sides and removes the film and possible ties keeping the bale together, letting only the baled material through to the next step of your process.

The fully automatic Bale Opener is designed for high-capacity facilities, it improves safety, efficiency, and cleanliness – keeping your production running without interruptions. The bale loading is made easy with optional conveyors, and the machine opens variable size bales, both rectangular and round bales.

Video shows how product is in action

In our Bale Opener, we use the same proven technology as in the Bale Dewiring Machine. Both have been developed and improved over the past ten years through continuous learning.

Benefits – Why choose Saalasti Cross Wrap Bale Opener?

Automated
Achieve smooth and continuous material flow with an automated solution. In addition, you save on labour costs and space as well as keep your facility clean.

Film & ties separation
More production with less cost as film and ties do not end up in the process. Coiled wires and film save space in storage and transportation compared to loose tying material.

High efficiency
Delivers continuous, steady material flow with minimal downtime. Low electricity consumption and low maintenance costs increase efficiency and productivity.

Flexible & scalable
Opens different bale sizes, square and round bale, and different materials. 

Durable
The robust machine structure is designed for high volumes. Its strength, combined with readily available spare parts for wear components, ensures a long product lifetime.

Customizable
Add-ons like the Bale Slice Breaker increase throughput and prevent blockages. 

Most common materials we open

  • Waste-to-Energy materials, like MSW, RDF and SRF  
  • If you want to open any other material, please ask from our experts.

Bale Opener features

Select a button to learn more about each machine feature.

Feeding conveyor
Bottom Cutter
Top Cutter
Grippers
Front cutter
Coiling unit
Dismantling area
Hydraulic unit
Electric cabinet
Maintenance platform & Control panel

Additional features

Over the years we have listened our customers, developed machines together with customers and added many valuable features to our machines. Remote connectability is one of the crucial ones – we can help you remotely when ever help is needed. We have also taken care of different environments, for example electric cabinet coolers or heaters. 

See list below, and if something is missing, machines are always tailored to customer needs. Please take a call and ask from our experts. 

Conveyors

Cross Wrap’s custom-built conveyors provide reliable material flow between material processing stages. Designed for durability and precision.

Coil Shredder

Crushes the removed metal coils. This brings your storing capacity to the next level. 

Magnetic Conveyor

Separates efficiently ferromagnetic metal from shredded material in the wire shredding process – Valuable metal to recyclers.

Bale Slice Breaker

Makes your material flow loose, and steady without breaking material, such as PET bottles. 

Weighing

Integrates an automatic scale directly into the line. It records bale or package weights, improving traceability and production monitoring.

Lifecycle services

Read more how we help your operations to run smoothly with our Life cycle services.

Services

We don’t just deliver machines, we deliver long-term reliability, efficiency, and support. 

Spare Parts

Use our official spare parts and keep your machines warranty, and lengthen its lifetime.

Upgrades & Modernizations

Focusing on our customer’s needs, Cross Wrap helps you get the most out of your machines.

Customers using our Bale Opener

We have delivered Bale Openers more than 10 years to Cement kilns and other Waste-to-Energy plants.

Uruply S.A.

Uruply S.A. in Tacuarembó, operating under the Lumin brand, has used a Saalasti Cross Wrap Board Packaging Line since 2007 to automate export plywood packaging.

Read reference

Sonoco

Sonoco Alcore’s Karhula core board mill in Kotka automated PET/OCC bale dewiring with Cross Wrap to improve safety and reduce manual work at

Read reference

FAQ – Frequently Asked Questions

Yes – it is designed for multiple bale sizes, materials, and tie methods.

The Bale Slice Breaker add-on ensures smooth, block-free throughput for maximum capacity. Read more here.

They are automatically separated from the bale contents, keeping your process clean and safe.

Yes – the compact and modular design makes it easy to integrate into different layouts.

The Bale Opener can open up to 60 bales / hour. Detailed bale sizes can be found from product brochure, download here.

Why Choose Saalasti Cross Wrap?

Saalasti Cross Wrap Oy is a Finnish company specializing in automated bale handling and material flow solutions for the global recycling, waste, and industrial sectors.

With over 650 installations in more than 65 countries, Cross Wrap is known for its innovative bale dewiring, crosswrapping, and opening machines, designed to improve safety, efficiency, and sustainability in material processing.

Cross Wrap was founded in 1994. Today, we are part of Saalasti Group, sharing a commitment to clean technology and durable engineering. Cross Wrap’s mission is to enable cleaner, safer, and more efficient material flows, supporting customers across plastics, paper, board, waste, and fuel processing industries.

Contact our experts.

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